FAQs

We have outlined our Frequently Asked Questions below to help guide you. If you need further assistance, please don’t hesitate to contact us directly.

General Information

No, we’ve transitioned away from van conversions to focus solely on assembling composite camper boxes. By concentrating on box assembly, we provide a highly specialized service that ensures quality and precision. This focus is what we do differently, allowing our clients to work with trusted interior outfitters while we deliver durable, expertly crafted shells.

Yes, we sell to both private buyers and commercial builders. Whether you’re a DIY enthusiast or a professional outfitter, we offer custom box solutions to meet your needs.

Visits are by appointment only. To ensure safety and minimize disruptions to our production process, we ask that you schedule a visit in advance by calling us or sending us a message through our Contact Form.

Details regarding the sale of composite camper boxes are outlined in our Terms and Conditions of Sale, which you can access here.

Technical

Composite campers offer significant advantages over traditional builds. They are lighter yet more durable, providing superior insulation and resistance to corrosion, resulting in a longer lifespan with less maintenance. Made from FRP panels and FRP pultrusions, these campers eliminate thermal bridging (which causes condensation) and they don’t require annual resealing like traditional campers do. The materials expand and contract at the same rate, and we use a flexible, UV-resistant sealant making these seals maintenance free.

High-density EPS (Expanded Polystyrene) foam provides superior insulation that doesn’t lose its R-value over time due to thermal drift. It offers excellent structural strength without adding significant weight. Additionally, EPS foam is water-resistant, reducing the risk of moisture absorption, and as it doesn’t off-gas harmful chemicals like some PU foams, it’s more eco-friendly.

The R-value depends on many factors including the thickness of the panels. Our panels are approximately R5 per inch, and we offer 2″(R10) or 3″(R15) panel systems. This provides excellent thermal insulation for year-round use, and does not lose R value over time due to thermal drift.

Yes, we offer both subframes and flat decks as optional add-ons. These components can be customized to your chassis and specific requirements. By selecting the closest option in our configurator, we are able to provide a rough estimate of the cost which will be refined further during the design phase.

Our panels are proudly manufactured in Canada using locally sourced materials, ensuring top-quality craftsmanship and supporting our commitment to sustainability.

High-impact FRP (Fiberglass Reinforced Plastic) offers superior strength, durability, and impact resistance. This makes it ideal for off-road and heavy-duty use, as it withstands wear and tear much better than traditional materials.

No, our shells are made entirely from non-organic materials, which helps prevent mold, rot, and other issues commonly associated with traditional campers.

Unlike other campers, our panels and corner extrusions are made of the same material, which allows them to expand/contract at the same rate and reduces stress on the joints. Assembling our boxes with flexible/ UV sealant means you will never have to reseal your joints aside from touch ups due to unforeseen impacts.

Yes, you can walk on the roof. The high rigidity of the HD EPS in combination with the high impact FRP skins means that whether you need to install solar panels or access roof racks, the roof will be sturdy enough for these purposes.

Our standard panel thicknesses are 2.125″ (54mm) or 3.125″ (79mm) systems. We do not offer custom thicknesses at this time.

Order Process

Yes, we ship internationally. Shipping costs and lead times vary depending on the destination, so please contact us for specific details based on your location.

Yes, composite box customization is our main focus. We can create boxes in virtually any shape or size, allowing you the flexibility to choose the location of optional upgrades like doors, windows, and pre-wiring locations. However, we do not offer bespoke features outside of the optional components we provide.

Tax exemptions may be available depending on your location and intended use. Please consult your local tax authorities or contact us for further guidance.

Our lead times vary based on current demand and the complexity of your order. On average, lead times range from 6 to 12 weeks from the time your work order is approved. We will provide an estimated timeline once your order is placed.

Using Fusion 360, we create a comprehensive CAD model of your composite box, complete with any optional components you’ve selected. We draft an interior layout based on your input to help locate doors, windows, and other components. You’ll then receive detailed drawings for approval, including shell dimensions, FRP embedments, exterior component locations, roof plans, lighting layouts, and interior elevations for features like flyscreens and roller blinds. By the end of the design phase, you will have reviewed and approved every detail, with the flexibility to make revisions as needed.

Yes, for our slide-in/ flatbed boxes we offer assistance with loading and securing your camper on pick up to ensure it’s safely transported and ready for use. We’ll also provide tips for future handling and make sure you are aware of safe loading/unloading procedures.

Fill out our online estimate form or contact us directly. We’ll gather the necessary information about your project and provide a detailed estimate typically within a few business days.

Our assembled shells come with a three-year warranty that covers manufacturing defects and workmanship. We stand by the quality of our products and offer support if any issues arise.

Do-It-Yourself (DIY)

No, we focus solely on the exterior shell. However, we partner with experienced builders who handle the interior outfitting for you.

Our prefered method is to adhere Coosa Board (a high-density fiberglass-reinforced polyurethane foam board), to the interior FRP panels and use these as mounting strips. This ensures airflow behind your cabinets and keeps your cabinetry removable for service/ replacement. This is just one method, but we can assist in determining the best method for your application.

Lightweight components can typically be mounted with adhesive. For larger/ heavier components we can locate FRP embedments with aluminum bar in the panels. These can then be drilled and threaded to accept bolts. This method reduces thermal transfer and cold bridging as you are not bolting all the way through the panel.

Our process is flexible, with the minimum being a fully assembled shell with an entry door. We offer a selection of optional services that are integral to the structure or high-consequence, such as window cut-outs. These options ensure your build is completed to a high standard, leaving the remaining work for you or your builder. You can explore and select these options through our configurator to suit your specific needs.

Cascadia Composites is our trusted third-party vendor, known for their unmatched quality and attention to detail. After working with various panel suppliers, we chose Cascadia because they go above and beyond in delivering durable, high-performance composite panels.

We assemble the composite boxes in-house, but Cascadia’s materials form the foundation of our top-tier products.

Original Equipment Manufacturer (OEM)

To become an OEM builder, you’ll need to complete and submit an application through our OEM Builders page. We review each application carefully to ensure alignment with our quality standards and values. Once approved, you’ll receive access to exclusive pricing and support.

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Testimonials

The team at Off Grid Customs assembled and mounted a 15′ Total Composites custom habitat shell onto my fuso 4×4 truck. I am now in the process of fitting it out for my future journeys. They did a really good job on it and I would be happy to use their services again for any kind of camper build work that I could not do myself.

The folks at OGC are experts in what they do, and it’s been well worth the investment knowing that my camper and all the features inside/outside it are very well made. Even in the hot desert, my dog and I can be comfortable inside the camper with the windows open and fan running.

The crew at Off Grid Customs is friendly & helpful. They picked up my truck camper shell and I cannot be happier with the quality of their work.

We’ve already put over 5,000 km on the truck with the new camper shell, including driving through the Rocky Mountains in the winter. The entire camper shell and the optional items are rock solid. It’s amazing how warm the camper is in the winter.

Awesome and professional service! Loved working with Allan and everyone there. I would recommend them to anyone wanting the best craftsmanship around!

Hours: 8 am – 4:30 pm
Sat-Sun: Closed
Scheduled appointments only – No walk ins


Contact
1101 Commercial Pl, Squamish, BC
Office: 604-390-2100

Terms & Conditions of Sale

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